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Sheet Unloader
and Stacker
OVEN UNLOADER AND STACKER
The Crabtree Vickers semi-automatic oven unloader and
stacker is designed to form part of a high-speed printing of coating
line. The complete equipment comprises an extraction conyeyor,a centre
conveyor and a sheet stacker, together with a built-in control panel.
Capable of operating at speeds of between 6,000 and 7,500 sheets an
hour, depending on size and material, and strongly constructed throughout
for heavy duty service over many years of operation, the line will handle
a wide range of tinplate or aluminium.
As the oven wickets
move around the end sprockets of the oven and reach a horizontal position,
the sheets are withdrawn by the belts of the extraction conveyor. They
are then forwarded along the belts and on to the four-belt centre conveyor,
a drop wheel and two bowing discs bowing them slightly as they move
along the belts to assist transferto the stacker. This not only helps
ensure a-neat stack, butpreyents damage to the sheets as they enter
the stacker at speed. The stack height is automatically maintained at
the correct level for receiving each sheet.
On the OU/40 machine, the extraction conveyor has three
belts, two being positioned on either side of the oven wickets arid
the third entering as deeply as possible fhe centre gap of the wickets.
On . the larger OU/45 machine, additional belts may be fitted so that
the full range of sheets up to the largest sizes can be handled. The
belt pulleys are supported by.a steel framework, which is built to suit
both the height of the oven end and the shape of the wickets on the
particular oven to which the unloaderisbeing coupled. The conveyor is
fitted with adjustable side guides, which ensure that the sheets are
accurately positioned and controlled during their travel along the belts
and during transfurto the slower-moving centre conveyor. Safety switches
positioned on either side of the conveyor automatically stop the machine
in the event of a jam. The conveyor is also hinged so that it immediately
drops away to minimise any risk of damage to the oven wickets.
The centre or entry conveyor consists of a steel framework on
which are mounted the bearings for the shaft carrying the tape
pulleys. Pour belts, running over a conveyor table, carry the
sheets from the extraction conveyortothestacker. The belts are
made of rubber or chrome leather to minimise any possibility of
their scratching or marking the sheets. Like the extraction conveyor,
the centre conveyor can handle a variety of sheet widths with
the aid of adjustable side guides. Adjustments can be
made simultaneously
or separately by handwheels located on either side of the conveyor.
An adjustable drop wheel is situated over the conveyor table some
150 mm (6) from the entry line of the stacker.Working in conjunction
with two laterally adjustable driven bowing discs positioned over
each side of the sheet, this bows each sheet slightly as it is delivered
to the stacker. This not only assists passage between the side guides
and aids neat stacking of the sheets, but also helps eliminate any
risk of the sheets being damaged or marked during transfer to the
stacker. A safety switch positioned over the conveyor will stop
the line if sheets start to jam and pile up before entry to the stacker.
Also, a photo-electric device detects any sheets sticking on the top
of the pile plate topping the line, so preventing damage to following
sheets. Variable speed drive from a 1'5kw (2 h.p.) electric motor gives
maximum flexibility when handling varying sizes and thicknesses of stock.
A control panel, housing all the electrical control gear, is handily
mounted on the feedside beneath the centre conveyor and flush with the
side of the machine for easy at-a-glance control of the whole take-out
system.
Stacker:
The sheet stacker is solidly built, the basic framework
consisting of four legs, cross beams and a vertical pile plate. The
sheets are propelled from the conveyor belts on to a pallet, which is
supported by the stacker's horizontal pile platform. This is itself
supported on transverse pile beams to which are attached four chains,
capable of carrying a load of up to 3,060 kg (3 tons) or 5100 kg (5
tons), depending on the stacker size. The chains are operated through
chain and worm gearing by the stacker's own independent 3-7 kw (5 h.p.)
hoist motor, which is fitted with an electric brake. The hoist can be
operated either manually by push buttons or automatically by a proximity
switch so that the pile platform is always kept at the correct stacking
height. Easily adjuitable side guides and backstops produce neat, squarestack.
The side guides can be adjusted simultaneously or independently, like
those on the centre conveyor. The specially-designed backstops are rubber-faced
and pendulum-loaded to prevent damage to the leading edges of the sheets
during delivery to the stacker. All controls are conveniently positioned
for easy operation on the feedside at the rear of the machine. Other
optional extras include an automatic sheet counter and extraction conveyor
rollers.
Buscuit Baking
Plant | Bread Baking Plant | Tin
Printing / Metal Decorating Oven | |